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This comprehensive MES software guide provides a starting point for executives interested in accessing the benefits of improved MES functionality by providing insights into critical features and benefits, mapping system scope alternatives, reviewing the relation of MES with key emerging technology trends, plotting a step-by-step approach to MES solution review, and identifying a variety of popular products from top MES software vendors.
The sophistication of program functionality and breadth of features varies widely between MES products. Understanding the key functional capabilities to look for in commercial MES products is an important step for grounding an evaluation process that results in the selection of the most appropriate system.
Making sure you have a combination of these features will provide you with the most benefits of an MES system. MES software represents a key IT resource for manufacturing operations of all sizes and types. Because of its role in coordinating the full operational scope of manufacturing execution work, the benefits of MES software are equally relevant for made-to-stock, made-to-order, and process manufacturers.
The chief benefits of MES software are derived through improvements in the following process areas: production planning, job release and resource optimization, production workflow management, and quality management. Buyers of MES software should carefully consider the following global system capabilities:. Deciding which program to purchase is only part of the decision when provisioning new MES software. Selecting a software provider who can assist during set-up and post-implementation is equally important.
The following support factors are important to consider when making your MES vendor selection:. Its core modules include new product introduction NPI , logistics management, production management, analytics, integration capabilities, and device management. Offers both an ERP solution as well as a standalone MES offering, which allows them to become a prominent and flexible software provider in the manufacturing industry.
QuickBooks does not have an MES module included with any of its base packages. However, there are a handful of add-ons or standalone solutions that offer integrations with QuickBooks to provide you with some of the commonly found functionalities in most MES software.
Data Ninja can be found in the QuickBooks App Store as a barcode inventory management with batch tracking solution. The software provides traceability features for better batch manufacturing. Fishbowl is one of the more popular solutions that integrates with Quickbooks. The solution intends to provide QuickBooks users with inventory management tasks not found in QuickBooks, such as barcoding, part tracking, advanced bill of materials, and work orders.
Fishbowl Manufacturing provides these features to help maximize efficiency in the production process. Manufacturing execution systems are dependent on inputs from a variety of other business management systems to function properly. MES systems can be integrated with other management technologies via software APIs or provisioned as part of a larger software system, such as an ERP platform. Programmable logic controllers are industrial computers that have been ruggedized for use in a factory setting and which manage sensor data from shop-floor machines and equipment.
Sales Order Management. Sales order management software enables entry of order information, tracking of order fulfillment status, and communication of transactional information. Product lifecycle management software provides a central repository for product related design, engineering, production, and maintenance information. Bill of materials software lists the material quantities and assemblies required to manufacture an end product. Computerized maintenance management software CMMS.
Computerized maintenance management software schedules and records operation and maintenance activities for enterprise equipment and machines. From: Data from a CMMS application is provided to MES software to enable intelligent scheduling that takes into account scheduled downtime for equipment maintenance.
Warehouse management and inventory systems track stock quantity, location, and other attributes of products and materials, and provide workflow coordination for managing their movement. Material resource planning MRP software provides the intelligence for coordinating forecasting, materials management, production, and purchasing activities for manufacturing operations. Workforce management. Workforce management software provides labor scheduling and tracking functionality, including time and attendance capture.
Business intelligence. Business intelligence software allows for the aggregation of business data from multiple sources, while providing report generation and visual data analysis tools to support more effective business decision-making. The question is whether buyers are better suited to purchase an ERP which includes MES as one component of a larger suite of business management modules, or whether MES should be purchased as a separate program and connected to existing systems.
The pace of technological change in MES software market is rapid. Customer appetite for improvements in MES functionality and fierce competition among developers vying to supply product differentiators have ensured that MES programs are some of the most cutting-edge products on the market. Manufacturing execution systems have been one of the commercial application types at the technological forefront for the adoption of IoT. Manufacturing execution systems benefit from the IoT collection of data from a variety of sources including: automation systems, robots, NC machines, digital gauges, cameras, sensors, and wireless tools.
Data collected can provide information on equipment usage, condition, current job, and output statistics, as well as more basic conditional equipment attributes like temperature, pressure, speed, and location. The impact of taking advantage of IoT capabilities to collect and integrate production data is significant:.
Artificial intelligence is a complicated and highly contested term. But at the core of its meaning, artificial intelligence suggests the capability of machines to take on the characteristics of human intelligence. Cognitive abilities covered under the scope of AI can include perceiving, learning, reasoning, and problem-solving. While the promise of AI capabilities remains a future prospect for many types of technology, MES software represents an instance where it is already significantly established.
Examples of existing AI functionality in manufacturing execution systems, include:. Cloud computing has a created a host of new opportunities for companies looking to improve their management software capabilities. Many developers of MES software have released web-based software versions that enable native cloud capabilities.
Additionally, traditionally client-server options can be made cloud-accessible with the usage of remote access technologies and hosting services, enabling a wider range of product options for the cloud-inclined MES software buyer.
Few business decisions will have greater impact on how manufacturing processes are planned, communicated, executed, and improved than the decision of which MES product to use. Following a pre-defined software selection plan allows for more seamless coordination of software selection activities among project stakeholders and an improved chance of selecting the right program.
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